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Front Strut Tower Fatigue on BMWs

This is a note for all of you who run heavier springs on your E36/E46 BMW. We have had a rash of M3s come into the shop with cracked FRONT strut towers lately.

Cars with stock suspension seem to be unaffected, but those with aftermarket suspensions-- particularly those with Ground Control camber/caster plates-- are prone to cracking between the stud holes (cracks already chamfered):

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If the cracks have not propagated too far, the fix is relatively simple. First step is to remove the front suspension and clean up the area:

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Chamfer the cracks and weld:

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Grind and clean:

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Repaint and then put it all back together again:

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Next time you're under the hood of your BMW E36 or E46 3 Series, take a look for the telltale signs of cracked paint around stud slots and/or under the strut tower brace end caps. If you see any cracking, get it fixed as soon as you can.

Comments

A quick follow-up to this post. For added strength, we also add a BMW OEM reinforcement plate that is used on E46 x-drive 3 Series cars between the tower and the strut mount/camber plates.

--VRPerformance